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$3,409 pledged of $10,000 goal
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By David I. Luther
$3,409 pledged of $10,000 goal
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About this project

SPACE CHALLENGE:  

         LOW EARTH ORBIT IN A LOW BUDGET ECONOMY.

THE HILLS TEAM WILL BUILD A MODEL AIRPLANE TO DEMONSTRATE HORIZONTAL IN-LINE LAUNCH STAGING (HILLS)  

A PROTOTYPE MODEL OF A REUSABLE MANNED SPACE PLANE

WHAT IS “HILLS”?

Rockets to space may launch and recover in several ways. 

VERTICAL LAUNCH is in common use.  These are traditional rockets that rely on massive thrust and huge amounts of fuel to fly straight up.

IN LINE STAGING
IN LINE STAGING
STACKED STAGING
STACKED STAGING

The Space Shuttle orbiter was damaged twice by booster malfunctions, motivating our desire to return to in-line staging as used on the Mercury, Gemini, and Apollo missions.  This places the crew on the upper stages, farther away from the booster during a launch malfunction.  Capsules can separate with escape rockets in an emergency.  The shuttle was attached adjacent to the booster and was dangerously close to booster violence.

Several good alternatives are being studied now.  Flying to space with a winged aircraft is one method that has been studied for decades.  We would like to keep HORIZONTAL LAUNCH AND RECOVERY alive as an option. 

HORIZONTAL LAUNCH means flying a space plane from a runway, and horizontal recovery is also done by an aircraft landing on a runway like the space shuttle.  Such proposals usually need two vehicle stages, with the larger booster carrying the orbiter underneath or on its back.  These often expose both aircraft as a large frontal area of drag resistance.  Others blend the orbiter in to the carrier, and gain no lift from the orbiter wings.

STACKED DESIGN SUFFERS LARGE FRONTAL AREA
STACKED DESIGN SUFFERS LARGE FRONTAL AREA
BLENDED STAGING SACRIFICES LIFT FROM ORBITER'S WINGS
BLENDED STAGING SACRIFICES LIFT FROM ORBITER'S WINGS

Horizontal In Line Launch Staging (HILLS) offers staging on a common center line to reduce drag and mass for fully reusable space operations.  The upper orbiter stage is installed on the front of the booster aircraft for aerodynamic and safety advantages.  When joined both craft contribute to lift, allowing a smaller booster stage.  Wings add value on both the ascent and descent phases of the mission.  They allow us to reuse the entire vehicle instead of throwing it away on each flight.  They let us take off and land gently on a runway without parachutes, water landings, or dangerous rocket powered vertical landings.  This adds both comfort and safety for passenger operations.

THIS IS THE Horizontal In Line Launch System
THIS IS THE Horizontal In Line Launch System
TWO ROCKET PLANES STAGED AERODYNAMICALLY IN-LINE
TWO ROCKET PLANES STAGED AERODYNAMICALLY IN-LINE

             REDUCED DRAG SOLUTION ILLUSTRATED

THE HILLS TEAM PROPOSES TO DESIGN AND BUILD A 5 FOOT WINGSPAN MODEL OF A REUSABLE ROCKET PLANE TO DEMONSTRATE THE HILLS ADVANTAGE FOR SPACE ACCESS.

STEP ONE: HOP Highly Optimistic Prototype will have a 5 ft. span by 6 ft. length. Powered by ducted fan motors and Estes rockets, it will offer the staged flight demonstration .

We plan to build a basic prototype for flight testing.  A second prototype will add landing gear and more features.  It will provide a second flight vehicle and also serve as a display model.  Designs will lead to blueprints for models that can be built by supporters later.  Alternative upper stages may be developed to target non-space applications in the drone market.  

A PRELIMINARY COST ESTIMATE WILL BE UPDATED SHORTLY:

Here are some costs of a typical ducted fan model production kit:

AIRFRAME $250.00 +ESC $120.00 +EDF $300.00 +BATTERIES $40.00 +SERVOS $72.00 +RADIOS $50.00 =ONE STAGE= $832.00 

ORBITER $800.00 +BOOSTER $800.00 +DRONE $800.00 =ASSEMBLY=$2,400.00 

ONE TEST MODEL=  $2,400.00 +DISPLAY OR BACKUP MODEL $2,400.00 =TOTAL AIRCRAFT= $4,800.00 (IF NO CRASHES)

TRAILER IS BUILT BUT WE STILL NEED A CATAPULT LAUNCHER.

Real world costs will pass these production models quickly while rewards and shipping will also drain the collection plate.  After flight and video production We will travel to trade and air shows.  It will probably consume the total $10,000 in time to pull some more of my own money in long before we are done.  And patent lawyers may still have new inventions along the way too.  We want to build an airplane model and a business model at the same time.

reference data: http://www.nitroplanes.com/edfjets.html

STEP TWO: SKIP Scaled Kinda Intermediate Prototype is a 10 ft. span by 12 ft. length. This is not to be built with this Kickstarter funding, but will follow if funding continues past our basic goals.  It really needs angel funding or corporate partnership.  But this is a prototype with potential for sounding rocket and other missions for several customer needs. We are gathering corporate and university teamwork to engineer this project.

WINGED SPACE LAUNCH IS A VIABLE OPTION

Several horizontal launch or landing space planes are being built now, but none are fully reusable orbital systems.  Blended wing bodies are considered efficient, and may be ideal for both horizontal launch and recovery.  In-line staging can further reduce drag while using lift from both stages. This will yield a smaller lighter system.

THE COST OF SPACE ACCESS MUST COME DOWN

We can not afford to overlook alternative solutions to the problem.  This is the only proposal now being openly considered for fully reusable orbital horizontal launch and recovery.  It is a logical option for smaller crewed missions, especially for the comfort and safety of civilian passenger flights.  We can no longer afford "expendable" systems that throw away the launch vehicles every time we launch payloads to space.

MODEL AIRPLANE DESIGN IS UNDERWAY NOW
MODEL AIRPLANE DESIGN IS UNDERWAY NOW

CAN WE BUILD THIS?  YES; WE HAVE BEEN BUILDING IT!

FIRST UNPOWERED GLIDER FLIGHT     MAY 14, 2010
SECOND STAGE DROP TEST                 JUNE 14, 2011
DESIGN AND UTILITY PATENTS              PENDING     
OUR INVESTMENT TO DATE:

LABOR HOURS:         3602 
@ $40 PER HOUR =    $144,076.80
CASH INVESTMENT:   $  19,120.04
TOTAL INVESTED TO DATE: $163,196.84

TEAM HILLS:
NAME                            ROLE

David Luther                  Design, Management

Roxanne Cottrell            Master model builder

Don Eyermann               Aero Manufacturing Engr

Vince Jenkins                 Systems & Controls

Scott Wertel                   Engineer, Alibre CAD

Andrew Rush                 Patent Law

Susan McDonald           Wyoming Team Leader

HERE IS OUR TEAM AND OUR  FLOWN PROTOTYPES:

DON, ROXANNE, AND SCOTT IN THE FABRICATION SHOP
DON, ROXANNE, AND SCOTT IN THE FABRICATION SHOP
VINCE AND HIS WIFE JOINED US IN MY TRAILER...click to view
VINCE AND HIS WIFE JOINED US IN MY TRAILER...click to view
PREVIOUS PROTOTYPE FABRICATION...click to view video
PREVIOUS PROTOTYPE FABRICATION...click to view video
PROTOTYPE DROP TEST - CLICK TO WATCH
PROTOTYPE DROP TEST - CLICK TO WATCH

PREVIOUS MODELS FROM ROXANNE COTTRELL

CLICK TO WATCH ROXANNE'S MODELS IN THE MOVIE
CLICK TO WATCH ROXANNE'S MODELS IN THE MOVIE
SEEN IN THE MOVIE "FIRE BIRDS"...CLICK TO WATCH!
SEEN IN THE MOVIE "FIRE BIRDS"...CLICK TO WATCH!

NOT BAD FOR MODELS HUH?


OUR TEAM CAN BUILD A MODEL AIRPLANE THAT DEMONSTRATES IN-LINE STAGING IN FLIGHT.  MORE IMPORTANTLY WE CAN BUILD THE BUSINESS MODEL THAT GROWS WITH THE PROJECT. 

We have customer needs targeted for even the first flight models.  The first prototypes are aimed at a real commercial target.  Those flights will demonstrate several new tools the market has never seen.  The next generation prototypes will be larger and aimed directly at production.  We’ll sell the small steps before we ask for the big ones. 

If you want to see safe comfortable and affordable space flight in the future, you can help build that future.  Regular service to low earth orbit depends on truly reusable systems.  We need to keep this viable option alive with flying hardware demonstrations.

You are the key; partner with us through your Kickstarter donations.  Earn a place on the team, and fly your own part of history in the making.

REUNITE AERO AND SPACE!

Americans pioneered winged flight, we will not abandon the good lessons of the past.  The X-15 and Shuttle orbiters will give us lessons again.  The atmosphere is part of every journey to space, we can use it instead of fighting it.  Join us on line and add to our team effort! 

PRESENTED AT SPACE ACCESS 2012 & 13  IN PHOENIX AZ
PRESENTED AT SPACE ACCESS 2012 & 13 IN PHOENIX AZ

A MODEL AIRPLANE is a good first step, and it is affordable.  We need to take this step if we want to go on from here to bigger things.  Of course we want to go on to bigger things!  

THE NEXT GENERATION:  WHERE WE GO NEXT.  We have already established a pattern of building and flying in stages.  We are looking ahead to a bigger project that will bridge the gap from model airplanes to amateur rocketry…A FULLY REUSABLE SOUNDING ROCKET

REUSABLE SOUNDING ROCKET
REUSABLE SOUNDING ROCKET

This larger design proposes turbine engines and high power rockets as propulsion.  That vehicle targets a ten foot wingspan, and a probable wet mass near 200 lbs at launch.  It will require sophisticated guidance systems and government approval for launch licenses.  This will be a first rate aerospace engineering exercise.  There are some interesting market potentials for a reusable sounding rocket, and more applications to follow. 

We won’t ask for funding for that project at this point.  We will deliver a small step closer to the goal and present or results to a new investor offering.  Our rewards program encourages industrial donations with inside information on future plans in the deal.  If you have interest in taking the next step, check out the potential for those sponsor and donor packages.  How long will it take to grow an industry that can deliver viable orbital launches?

Volunteer design and fabrication services by aerospace students and professionals may be more valuable than cash donations.  If you care about the future of space development, help us validate a viable option for increased access to space. 

                               Exodus Aerospace

                      WORDPRESS:  Exodus Aerospace

                         Facebook group:  OrionCraft

THE NEXT GENERATION VISION: 10 FT. WINGSPAN PROTOTYPES
THE NEXT GENERATION VISION: 10 FT. WINGSPAN PROTOTYPES
TURBINE AND HYBRID ROCKET POWERED BOOSTER
TURBINE AND HYBRID ROCKET POWERED BOOSTER
HYBRID POWERED SOUNDING ROCKET
HYBRID POWERED SOUNDING ROCKET


WANT TO TRY IT OUT?  BUILD THE GLIDER!  Both aircraft can balance and still fly balanced when joined together.  Blueprints are one of the perks offered to donors.

BALANCE TEST GLIDER  click to view
BALANCE TEST GLIDER click to view
ROCKET POWERED STAGING TEST 2011...click to view
ROCKET POWERED STAGING TEST 2011...click to view

WE HAVE BEEN HOLDING OUT ON YOU:  THE "ZANGER"  

ZANGER FAST BUILD MODEL
ZANGER FAST BUILD MODEL

This is the "next generation" cruise missile.  Actually it is an easy build plywood model with radical lines so we named it something like the Sanger skip bomber.  We are offering the blueprints only, but the Autocad Files can be sent directly to laser cutting for easy build.  No compound curves and light weight may offer great flights.

LASER CUT PLYWOOD EASY BUILD ZANGER
LASER CUT PLYWOOD EASY BUILD ZANGER
PLYWOOD, FOAM, AND LIGHT FIBERGLASS
PLYWOOD, FOAM, AND LIGHT FIBERGLASS

ZANGER HAS THE SAME AIRFOIL WITHOUT THE COMPOUND CURVES.  This is a good flight representation of the HILLS system at a smaller more affordable scale.

NOTE: All blueprints, images, plans, data, and the like are provided for personal, non-commercial, novelty use ONLY. All rewards are offered "AS IS" and are not subject to any warranty, including the warranties of merchantability and fitness for a particular purpose. We are not liable for damage cause by rewards, or damage you cause in using such rewards. All images contained herein and in rewards are copyrighted by their respective owners and may not be distributed, modified, reproduced in whole or in part without prior permission of the patent and copyright holder.

© 2013 David Luther. All Rights Reserved

Risks and challenges

We started contributing design services to rocket projects over ten years ago. We have met experts with propulsion solutions, but none with the airframe solutions to match. After applying for a patent to solve this need we have gathered the talent for building a good model.

We have built and flown two models already and this one will advance the scale and mechanical features. We have professional engineers, modelers, and designers, so we will work the problems as they come. See our Exodus Aerospace blog for years of performance history on the job. We are persistent and consistent to complete our projects. Similarly we have chronicles on the Facebook group "OrionCraft". My own model building is augmented by Roxanne's career building models for aerospace and movie industries. We can do this.

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    Pledge $5 or more About $5

    Your five dollar donations make you the first donors to the future of horizontal launch. In return you are to be identified as one of the founders (not changelings!) in our on line Captain’s Log and are entitled you to the personalized certificate of space explorer patronage. We will e-mail the In-Line Launch Leaflet which you may print and share with your friends. You may also order this basic package with any of the other donation level offerings.

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    VISUALIZE THE FUTURE…in a framed original rendering of the HILLS launch system in future operations. Follow the staged launch vehicle through the atmosphere and into near space as it sends the orbiter on its mission. Each rendering will be signed by the artist and inventor, David I. Luther.

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    ROCKET POCKET: Real Rocket Scientists used to keep their shirts white with pocket protectors. Ours features the HILLS logo and spaceplane image. No Trekkie can out geek you with your own HILLS spaceplane pocket protector!

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    CROWNING ACHIEVEMENT: Your own LEAP baseball Cap with an embroidered space plane in flight. Royal Blue cap with our white first and second stage ascending to the heavens. This will announce your participation in a revolution in space access. You can tell the story of our planned ascent to all your friends with this conversation starter. Plus any logo branded clothing items are your crew uniform and pit pass for flight day!

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    PIECES OF THE PAST and a vision of the future too. Be a patron with the above perks and own pieces of the original flight test models. We had successful flights, and never know when to quit. Less successful later flights generated a lot of damaged structural bits. Genuine X-Plane droppings! There are wood, fiberglass, and metal chunks to spare. Get yours now while supplies last…unless we make some new crash tested parts!

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    FASHION THE FUTURE: Your LEAP Polo shirt will set style trends everywhere you go. Here is a representation of the flight of the in-line staged space launch; great to wear to your visit to the space resort…the Bigelow Hilton? At least you will gain entrance to the flight line in Mesa Arizona for the big countdown to launch!

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    Pledge $40 or more About $40

    CORPORATE TELEPHONE CONFERENCE. Learn more about the incorporation future of the LEAP Spaceplane project. How are we going to pay for such a grand vision? It is not an overnight plan, so it may be a long conversation. Get the inside track long before we can even dream of offering stock!

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    FARFLEET ACADEMY UNIFORM WARDROBE: All the style of the baseball cap, pocket protector, and the Polo shirt too! And you save $25 over individual pieces and still get to attend the launch in Arizona. Now you are ready for a red carpet gala at the Mystery Theater 3000!

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    ROCKET SCIENCE LAB COAT. Some think our concept is a throwback to Flash Gordon, so this is the uniform of science for that era! Dazzle your friends with our rocket logo embroidered full length lab coat. Hey…it IS rocket science!

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    SHOW TIME. We will be in attendance at the Airventure air show in Oshkosh Wisconsin in July. My Facebook famous mobile corporate headquarters is available to be your hospitality suite and meeting site. Join us for first hand examination of flight hardware, displays, and future plans. Show attendance is not included in our price.

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    THE NEXT GENERATION DATA. Not an android, but rather a complete technical report on the next step in our reusable sounding rocket planning. After we fly the 5 ft. wingspan models the “next generation” designs will aim much higher. What is the performance potential of the reusable sounding rocket space plane? Where is the market of the future for our incorporation? Got wings? If you have propulsion ideas or guidance experience we could go a long way to better futures!

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    Pledge $100 or more About $100

    BLUEPRINTS; THE ORIGINAL SERIES. Get your own full size Blueprints of the original Foam Glider that tested the in-line staging theory. You can see the glide tests way back when on my Facebook “OrionCraft” Group page. Or build one and fly your own! Balsa and foam construction is well documented in photos as well as “E” size prints. These are plans only, not a kit…hey I am a draftsman and I sell blueprints for the future! Some may add radio controls and propulsion if desired.

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    Pledge $150 or more About $150

    BLUEPRINTS; THE NEXT GENERATION. Again, full sized blueprints of a radio controlled ducted fan powered suborbital cruise missile. No, it won’t actually go to suborbital space or carry any deadly payload! You might be able to make a fun DIY drone out of it though! All parts can be ordered laser cut from our vendor, and controls are readily available model ducted fans, radios, and servos. This is all plans built, and some model building skill may even suggest improvements of your own. I don’t have all the answers, but I may have some of the questions!

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    Pledge $200 or more About $200

    FARFLEET ACADEMY. This donation makes a statement that you are really committed to see a future winged access and recovery system. Boldly go right past a mere $100 sacrifice and join our venture in active service. Consider that a tuition fee but expect to gain a lot more in return. We offer this only to citizens of the United States who can be close to our western states locations. We can use your skills. More importantly we can consider where the path will take us in future incorporation plans. Do you want to own a piece of the dream? We can't suggest that you are an actual partner yet, but look for the certificate of appreciation, certificate of training completion, photo journals of our joint operations, and a snappy new uniform! We currently may operate near Phoenix Arizona, Cheyenne and Laramie Wyoming, Houston Texas, Denver and Boulder Colorado, or Mojave California. Aero engineering students, retirees, and designers welcome!

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    CORPORATE SPONSORSHIP ADVERTISING AND PROMOTIONS. We can return to you links on our web sites, advertising printed on our equipment and service areas, and sales potential. For example a model building firm will have a license to manufacture scale versions of our designs in return for the publicity it brings to our patented system. Manufacturers of servos, radios, motors, gear, and other components may board the bandwagon early on. We will also be using composites and UAV rated servos and systems later on.

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    Pledge $250 or more About $250

    DESK MODEL LEAP SPACEPLANE. This 12 inch resin cast display model will grace your desk along with the framed artwork and certificate of appreciation. Roxanne Cottrell has made museum class models professionally so you can expect a great piece of history here.

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    Pledge $500 or more About $500

    AEROSPACE EDUCATION SEMINAR. I will explain the basis of the LEAP system and offer this as a design project for universities and high school science classes in the United States. You may use our small kits or design your own applications of the system. We will license the technology for single projects, or even for possible production. Many designers may see an application we have not anticipated. Join the discussion to discover the possibilities of assisted launch systems in many markets. U.S. Based Universities only.

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    Pledge $1,000 or more About $1,000

    HEAR ME DRONE ON ABOUT DRONES...HALE YES! What can staged launches do for solar powered aircraft? How can a delicate underpowered long endurance drone survive turbulence, the long climb to altitude, and possible enemy fire? How can that drone fight back? Where can aerospace markets go without looking at space travel? How can airliners extend their range, and possibly even go supersonic again? What are the possibilities of smaller, faster, cheaper, unmanned warplanes in the future battlefield? This is a corporate opportunity requiring serious potential to develop new aircraft designs. If you aid this prototype you will see the flight in person, examine the hardware, and preview the future of aviation. ITARS restrictions may apply.

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    Pledge $5,000 or more About $5,000

    ANGEL FLIGHT. This is the same as the previous package but includes blueprints for the 5 ft. wing span booster drone, and the second stage vehicles of your choice; space plane or HALE drone prototype. You may have interest in either the reusable space plane, or in unique customer drone applications. Sorry, no sneak preview drone photos or images will be released. We will deliver the technical information, patent licensing, and data from the flying prototypes. These are large enough to carry some instrumentation and deliver more data for evaluation. Do you have your own certified UAV pilots and test facilities? We are prepared to scale or redesign for your customer needs. ITARS restrictions may apply.

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    Pledge $8,000 or more About $8,000

    STTR / SBIR PACKAGE. Industry and Academia may land Federal opportunities in the STTR or SBIR programs. A corporate sponsor may enable an expansion of our engineering resources at a major university. We have an aircraft design firm, propulsion experts, professors, and rocketry experts available to help now. Tell us how to target your customer needs! ITARS restrictions may apply.

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Funding period

- (30 days)