About this project
The COLT Specs!
Initial Flex Offerings: 75 - 85 - 100
Curve Offerings: Curves similar to:
Zetterberg (Easton) (PM9 for Bauer - Modano for Reebok)
Sakic (Easton) (P92 for Bauer - Datsyuk for Reebok)
Iginla/Heatley (Easton) (P88 for Bauer)
Lidstrom/Getzlaf (Easton) (P02 for Bauer - Phaneuf for Reebok)
Drury (Easton) (P91A for Bauer - Spezza for Reebok)
Watch Our CTV Consumer Alert Segment!
Who We Are:
The COLT Hockey team is composed of a group of self-motivated, passionate individuals who want to make a difference within the hockey community. As young hockey players, nothing was more depressing than finally getting your hands on a brand new stick only to have it shatter unexpectedly on your best shot of the season. Now, older and still in love with the game, we decided that our Nation’s sport deserved a higher standard of equipment. In pursuing that dream, we came across PowerMetal and saw an opportunity to turn our pursuit into reality.
Follow us on Twitter and Instagram at @colthockey, and 'Like' our Facebook page at www.facebook.com/colthockey to stay up to date with news and progress updates throughout the campaign!
Our Partners In Technology
Our partner, PowerMetal Technologies, is a company with expertise in delivering top quality sporting goods with an emphasis on increased durability and weight savings. After successfully executing projects with industry leading sporting goods companies, PowerMetal has deemed the COLT hockey stick project to be a natural next step in their mission to provide superior equipment to the global sporting community. As such, they agreed to partner with us for this project to engineer a hockey stick that delivers the performance and durability demanded by hockey enthusiasts around the world.
Through their technology licensor, Integran Technologies Inc., a leading metallurgical nano-technology company located right here in the Greater Toronto Area, PowerMetal has worked closely with us in developing the COLT! Integran`s patented nano-technology was initially invented at Queen’s University, and through collaborations with the University of Toronto and other international organizations, has been further advanced for use in a wide range of applications, from nuclear power plants to aerospace components.
Collectively, Integran and PowerMetal have worked with some of the worlds’ most recognizable companies, each of which is utilizing their trusted technology to engineer innovative advances in their respective markets.
The PowerMetal Technology
The PowerMetal material strength is derived from its metal atom arrangement. For instance, in normal metals, the atoms form crystals or grains that are about 20 microns in size; in PowerMetal, those grains are 1,000 times smaller (i.e., 20 nanometres in size) – translating into a dramatic increase in strength.
In a recent project, PowerMetal worked with Cervélo to make an ultra-lightweight yet durable composite bike fork. The problem with composite bike forks is that they get damaged in small crashes but do not instantly fail. Cracks grow slowly and then suddenly break without warning – usually at the worst possible time. This phenomenon is exactly what we have been observing in carbon composite hockey sticks for the last decade!
To put things in perspective, when a thin layer of PowerMetal was applied to a Ping-Pong ball, it was strong enough to withstand 200lbs –a feat that certainly caught our attention.
Ultimately, the application of PowerMetal with a composite substrate engineered to reduce weight and optimize weight distribution will make the COLT the world’s first hockey stick that performs at a high level while withstanding the high impact nature of the sport.
With the PowerMetal application, the COLT will be substantially more durable than a high-level composite, specifically allowing it to endure slashes, hits, and high impact shots without compromising performance. This, of course, means that the COLT is less susceptible to the natural wear and tear that diminishes a stick’s performance over time; thus preserving the high quality observed from a new stick, longer.In addition, the PowerMetal does not hinder the COLT’s ability to flex – thereby maintaining the performance quality that elite hockey players around the world have grown accustomed to.
The engineering of the COLT has allowed for a product that provides performance matching of current elite hockey stick offerings, while providing enhanced longevity, durability, and a significantly reduced risk of unexpected, catastrophic failures, and we can prove it!
The COLT was put through thorough testing and the results speak for themselves. Below is analysis provided by our engineering partners at Integran/PowerMetal that show a direct comparison between the COLT and typical composite offerings after experiencing an impact equivalent to a typical hockey slash.
If you were to apply a load of about 400 lbs. to the midpoint of a 2ft (i.e., 50cm) section of a hockey stick shaft, the shaft would deflect about 2/3”-3/4” from its original position, and fail! If a conventional shaft is first impacted (e.g., slashed), failure will likely occur at a lower load and a reduced bend deflection. The load to failure and bend deflection will continue to decrease with repeated slashes.
The graph below shows the measured load-deflection behavior of a conventional shaft and that of the Colt after each has undergone a single simulated “slash” by each being pre-impacted with a 5 lb. steel load, dropped from 2 feet above the shaft (approx. 15 Joules of impact energy).
The impacted conventional shaft now fails at a load of only 264 lbs. and at a deflection of only about ½ inch.
After impact, the Colt shaft, of comparable weight to that of the conventional shaft, still withstands about 400 lbs. of bending load and a >2/3” deflection - consistent with that of an un-impacted conventional composite stick.
Our Product Offerings:
Due to manufacturing and production constraints, we will only be capable of offering the COLT in restricted SKUs, initially. The COLT Hockey sticks that have currently been produced demonstrate the most popular shaft-flex and blade curves presently found on the market. These SKUs are exclusively the 85-90 flex range, and the two most popular blade curves (specifically curves with the following general dimensions: i. mid-curve, round toe, 5.5 lie; ii. mid heel-curve, round toe, 5 lie.). These two curves are the most prominent within the market, and focus group analysis has been consistent with these findings.
The original COLT offering will have a black colour-way and will highlight the metallic composition unique to the COLT. The final shaft design is currently in development.
With your donations, and the eventual ramp-up of manufacturing and production output, we will be able to offer stick configurations appealing to each and every player’s personal preferences.
Where we are in prototyping:
The sticks work, and the general reception from our test groups has been 'through the roof' - positive. We’re now seeking to fully optimize the design for combined weight reduction and impact resistance. This involves optimizing the pre-preg composite lay-up relative to the thickness of PowerMetal and the intermediate bonding layer. This will allow us to deliver the COLT with absolute confidence in its quality. With these challenges nearly solved, our focus will be on designing an aesthetically pleasing hockey stick that looks as good as it feels!
We have the technological infrastructure in place to create these sticks. Your donations will allow us to fully integrate the technology with the product and ensure its manufacturability. An important part of the production process will be meeting the minimum order requirements for composites from our suppliers. Without your contribution we would not be able to procure the materials at a cost that will allow us to produce and distribute the COLT at a fair price.
With the funds received, we will also be able to create a stick that looks as good as it performs by refining the COLT’s design and creating an aesthetically pleasing product that is suitable for the worlds’ most dedicated athletes.
The success of this Kickstarter project will also be imperative in our ability to offer additional specifications, such as more curves and flexes, to better cater to the diverse hockey community.
Most importantly, through your sponsorship, we will be able to finalize the product development and keep production in Canada - the birthplace of our great sport.
September 9 – October 9: Complete prototyping and engineering
October 9 - October 11: Gauge Kickstarter demand
October 11: Place material orders from suppliers
October 11 – November: Activate distribution channels and refine stick design
Mid-November: Process and Engineer substrates and put COLT sticks through rigorous inspection process.
Mid-December: Ship initial orders of COLT sticks.
It is the COLT Hockey team’s objective to ship the COLT sticks by Christmas. We are dedicated to work around the clock to deliver this elite product in time for the holidays.
Risks and challenges
Schedule Risk: The biggest risk in this project is the schedule. We are confident we will be able to complete the project and deliver on the sticks but if any major issues come up, it may cause delays in the project. Our partners are experienced in project management and will have contingency plans to keep to schedule as much as possible. We’ve already made several prototypes so we know we can do it and PowerMetal has experience in getting products to production.
Supply Risk: We will need to procure composites to our specifications so there is some risk in the quality and timing of products from our suppliers. We will be looking at multiple suppliers in the development and will only make pilot production orders from the best organizations. Our local partners at Integran are an accredited AS9100 (aerospace) and ISO9001 organization and their quality management system will be used in this program.
Performance: We are confident in the technology and our partners in this program but cannot guarantee that the pilot production sticks will reach our ultimate goal in durability vs. weight. Our goal will be to deliver a 460g stick with superior durability compared to any composite stick out there. Not meeting our goal may mean that the initial sticks may be slightly heavier but we intend to deliver on the durability promise.
Regulatory Risk: We will be providing you with a new stick and technology and we cannot guarantee that a referee will not disallow something that is unknown to them. However, our product will conform to regular hockey sticks standards in shape, size and weight. Our sticks have not been disallowed in initial product rink testing.
Safety: As with all carbon fibre sticks, when they break, the edges may be sharp and potentially a cut hazard. Please discontinue use of the product if this occurs and be careful with any metal edges. Remember, the Colt will still have to break.
Financial Risk: Our partner PowerMetal Technologies has been in business for 8 years and their parent company Integran for 14+ years. They have the expertise to bring this product to market and the funds from this Kickstarter project will provide us with the confidence of market demand and allow us to go after the goal whole-heartedly.Learn about accountability on Kickstarter
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