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The Printing Process, Book Pre-Orders

Update #11 · Jul 10, 2012 · 1 comment

First off, I've had a few emails asking how people can get the book now that the Kickstarter campaign has completed. I've added it as a product on my website, and you can pre-order it now. I expect to be shipping in mid-late August. Getting closer now!

I spent over seven hours in the car today, driving to and from Castle Print who are the printers of the book. They're based in Galway, which is about half the country away from me. However, the time was well worth it. 

I arrived to sign off on the first pages from the book, fully expecting to have to do some tweaking of colour and tone before I was happy with the result. I went through the door and was greeted with a sheet of four spreads from the book. The colour and tone was spot-on accurate. I was floored. No adjustments were necessary, so I was free to wander about the printing floor and take photographs to document the process for you.

The paper for my book. Scary! That's all of it, except for another pallet's worth, which was in the press itself.

John, the press operator, checks one of the sheets for colour accuracy. This device compares the ink densities with the source material I sent (which was colour managed on my end, then translated by the pre-press department to something the press can understand). Anything under 2.5% variance from the ideal is tolerated (which is less than the eye can detect).

This is the press itself. It's about as long as my gallery. This is the business end where the blank paper (the white block to the right of frame) is fed in, and the finished sheets come out the other end. Note the hammer on the control panel to the left of the paper.

Those are some warnings I've not seen before. I don't have them on my printer, anyway!

Preparing the next batch of paper. 

3,000 sheets of section 7 of the book. Seeing the sheer quantities involved really brings home how many books we're talking about!

 John lays out the new plates for the next section to be printed. These are light-sensitive and can't be left exposed for too long. There's one plate for each colour - cyan, magenta, yellow and black. 

There's each of the spent plates from the previous sheet. It's interesting to see the differences in each one - it's very visible in the Doo Lough image at bottom left of each plate. 

The plates are used only once and are then recycled. I was told that you can run more than half a million sheets off one plate, but that they don't age well so can't be stored.

John checks one of the first sheets from the new section for problems before committing to the full run.

I also shot a short video while I was there so you can get a sense of the noise and how the machine operates.


The books will be printed by tomorrow, then there's a day of folding and compiling the sections. Binding will be next week, so I'm hoping to take delivery before I get back from Iceland at the end of the month!

Comments

    1. 215472_10150162051052116_542870_n.small

      Creator Michael Crawford on July 12, 2012

      Wonderful! Thanks for the update. I hope the drive to and from the printers was scenic and pleasant.

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    You'll be named (if you choose) in the "Acknowledgements" section of the book, and I will personalise the signed copy I send to you. In addition, you'll receive the e-book. You will also choose your favourite image from my portfolio, to be beautifully printed and signed at 18x12" - my "Gallery" size. (This includes shipping anywhere in the world. For shipping to Ireland, please select the $250 pledge level above).

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