We're very pleased to inform you that the final L8 SmartLight unit has passed and approved all the required certifications to be commercialized.
As we mentioned in our previous update (Update #28), we were not able to initiate the certification process until the final enclosure was ready and set up. Fortunately, as the enclosure manufacturing process is on its final stage, we were able to use the firsts sample enclosure units to initiate the certification process and successfully outdo all quality tests!
In the pictures below, you can see the first complete unit with the enclosure.
Note: Modifications on the final enclosure such as polishing and detailing are yet to be completed in the next few days.
At this point, we can FINALLY assure (fingers crossed) we have surpassed all major obstacles and are ready to kick off mass production.
CERTIFICATION PROCESS DETAILS
Initially, our product is marked to be in accordance with the standards CE and FCC, and It is classified as “Information technology” equipment.
The series of tests were primarily focused on the directives and regulatory compliance's that apply for that kind of equipment, specifically the ones related to EMC and immunity, as for:
At last we begin to share with the L8 developer community the early SDK versions, so that each of them can finally start projecting their ideas and imagination creating potential L8 uses and applications as they please and need.
In the coming weeks we will share the SDK with you as well, posting it on GitHub to continue growing with your suggestions and ideas.
At the same time, we´ll shortly release the different APIs to create and display L8ties.
These weeks are critical to smooth any defects, so that you can receive a final product with the maximum guarantees.
We want to express our gratitude for your patient and in particular to the L8 developers community for their interest and collaboration in creating a better app for everyone.
During these days we will expand the SDK tools, and very soon, we will share with you all. We are so confident that it will be better than the one we have just released because together we can do it better.
We have had two hard weeks solving and boosting some pending issues. Specially related to the injection process. We were having some dificulties making the final adjustments. The most complex tooling (it has sliders inside other sliders to create some complicated inner cavities) has needed a pneumatic 3 ways actuated-valve (which has taken 7 days to arrive) instead of the 2 ways initial one installed, to activate and sincronice the different actuators in the proper sequence with the different limit switches installed, and tunning again the control of the PLC... Some guides were broken and a mold surface was damaged during that adjustment and it was needed to take the entire machine apart and to weld by lasser the damaged part and to polish it again.
Hopefully everything is solved now and the 3 toolings have been attached to the injection machine today and everything seems to be working nice!!
We have also delivered today to the certification company the sample for testing (the L8 is going to be tortured a little bit ;)
Here you can find several pictures of the different injection toolings and the problems described. Also the actuated valve replacement, the most complex tooling itself, the tooling installed in the injection machine, the tooling taken apart, the polish process of the damaged part, some 3D cad models of the toolings...some injected parts and a video showing the injection process of them! (don't worry, it needs a minor adjustment to avoid the ejected parts to fly that way). And other pictures of the certification facilities (we'll dedicate an entire update to this very soon).
At the beginning of the next week we'll be showing you more machines in action and rest of the injected parts. Bulk production is about to start!
SDK news are also coming.
We understand your critic comments, we will do the same in your position but, please, be patient (just a bit more) and be sure we are doing our best. Your L8 will worth the wait.
In our former update, we told you we were going to be informing you regullary about any update we are facing and that we will try to give you precisse production and delivery dates. We have failed you. Our most sincere apollogizes. We have been really bussy and with no promising info to transmit you.
Well, as many of you have pointed out, unexpected problems have come up during the injection tooling manufacturing. They are 3 quite complex toolings and the supplier is more lazy and slow than we expected, but we are "married" with him…he has been delayed for more than 1 month; we don't want to use it as an excuse but is the raw reality. The plastic enclosure is a real bottle neck for us: no enclosure means no inmunity certification tests to get the required marking certifications and therefore we can't jump for the definitive mass production stage.
These are the scheduled milestones:
• This weekend we receive the plastic enclosure (yes friends, this weekend, pictures will be forwarded).
• Next week we'll perform the inmunity and EMC tests --> Final electronic design is validated.
• We start then the mass production for the electronis (1-2 weeks).
• The conclussion is: you will have your L8 for may.
You can't imagine the great efforts we are doing to have it on time but we are also tired to be always excusing ourselves. We understand perfectly your complaints and impatience. Please, we ask you for a last effort of understanding and support. Be sure that from next week on you are going to receive lots of updates of everything.
Many thanks friends.
:: L8 Team (punctual from now on, we promise you) ::
After several weeks of hard work we can now say that the first preproduction stage has been accomplished!
It hasn't been easy and we found some problems in
the PCB (printed circuit boards) and we had to reject the first panels
because of the low quality.
This issue has delayed us
considerably, but we've already detected and corrected the problems and
everything's going on wheels now.
All this matter has showed us how important is to follow every
preproduction step to assure that we meet all the quality criteria,
although the deadlines get longer.
We
understand that you missed some more communication from us, but we
wanted to solve all this issues first so we can also communicate the
good news.
Now, issues solved, and almost living in the
factory, we'd like to show you how the production process will be, and
we've taken some video footage to make a video:
As you can see in the video, it shows all the steps during the electronics production:
-
Step 1: Solder paste printing process. In this step a dense soldering
paste is applied on the PCBs through a stencil over the components pads.
This paste is the material which will solder the components to the PCB.
- Step 2: Components Pick & Place process. This
is the high speed, high precision placing of all the electronic
components. A computer-aided machine places all the components on their
right position and orientation, all done automatically and really fast!
This machine uses CNC technology and intelligent vision to find the
place and rotate the components if necessary. The components reels used
to feed this machine can also be seen.
- Step 3: Reflow Soldering Process. Just after the
Pick & Place process, the PCB panels go through a reflow oven which
melts the solder paste and solders the components to the PCB.
- Step 4: Visual Quality control to check all the solderings look
good and there are not shortcircuits or unsoldered pads, specially along
the smallest components which are the most critical ones.
- Step 5: X-ray Zoom Quality control. This machine is amazing! We'll mainly use it during this preproduction stage and it allows us to see all the
hidden solderings under the components to check that all the process
will run smooth during mass production.
And that's it! The electronic board is now ready to
receive it's battery and LED matrix and to be placed into the plastic
enclosure.
We also want to include some
pictures of the components reels ready for production, as well as the
front RGB LED matrices that also arrived at the assembly factory. As you
can see, the process is going rather slow, but we've overcome the most
critical stages of preproduction and we'll start mas production soon.
Lots of LEDs!
Microcontrollers
Reels 1
Reels 2
Preproduction Assembled 1
Preproduction Assembled 2
Just as a comment,
during the whole production process both all the components used and all
the processes involved comply with the RoHS directive which restricts
the use of hazardous substances such as lead, mercury or cadmium.
So, if everything goes as expected from now on, we'll start mass
production in a very short time and we hope the first L8s will see the
light by beginning of April.
We really hope all you are as excited as we are, because now we're very near to see the first final L8s ready to be shipped!!
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