MicroFly is a quadcopter packed with WiFi, 6 sensors, and 3 processors for ultimate stability -- and fits in the palm of your hand.
Have you ever seen a quadcopter? Its a wonderful piece of engineering that requires an extreme sense of balance to pull off. All four rotors have to work in unity to keep the machine from tipping over. With the power of modern technology, hobbyists around the world can build their own quadcopter using different components from different manufacturers. Most hobby quadcopters are large and requires lots of power to operate.
I would like to do something different.
Instead of designing a quadcopter that you piece together, why not make a quadcopter from scratch? While at it, why not make it as tiny as possible?
I've been inspired by the crew at bitcraze.se, where they are building a simple quadcopter at a tiny scale; every component is carefully selected to be mounted on the circuit board. The circuit board itself acts as a chassis for the quadcopter, and custom 3D printed components are used to mount the motors. The reason? To make it as small as possible, without redefining the quadcopter. I would like to do the same, but with some important differences.
So what makes my design different than other open source quadcopters?
In my design, I plan on using embedded WiFi, so the quadcopter can be controlled from a computer on a standard wireless network you might have at home. As a result, the quadcopter can go as far as your wifi signal stretches. This quadcopter is small, which inherently makes it excellent for indoor use.
The quadcopter will have redundant IMUs (Inertial Measurement Unit) to ensure a stable flight for the entire battery life. The Microfly will also run on a small lithium-ion battery that can be recharged from the USB port on your computer.
My design is not meant to be simple, its meant to challenge the minds of everyone, including long-term engineers. I want to go all out and see how much I can fit on a 4 inch circuit board. This is no "arduino"; it's meant to teach how the circuit works as opposed to providing a toy without explanation.
Why I need funds to continue
I have been working on the MicroFly in my free time for the last couple weeks, but my project has hit a serious financial bind. Due to the circuit's complexity, I simply cannot afford to build the quadcopter prototypes without the help of others. I need tools (a hot-air gun, oscilloscope, and a bench-top power supply) to test the design; I need funds to purchase the initial set of prototype boards, and possibly a second round of prototype boards.
My current status
I have most of the schematic for the first prototype completed, and now moving on the the component placement stage, which can take some time. Above is a 3D rendering of the circuit board shape that will be used in the first prototype. Remember, this thing is LESS than 4 inches wide. I'm only a few days work left on the initial schematic, and below is a preview of the IMU circuitry.
UPDATE 1: I have placed most of the components on the board! There is some tweaking to do still before I start routing the traces, but this is a good start! Here is the preview of both the front and back of the board.
Future plans for the project
Every component of the MicroFly will be completely open-sourced. This includes the schematic, the PCB layout files, the drill files, the PCB shape, the software, and the bill of materials. I plan on selling the MicroFly in the future as well to hobbyists who don't have the tools to build a MicroFly themselves.
Thank you for all your kind support, and I look forward to seeing this project reach its true potential.
The first prototype run will be using the Atmel AT32UC3B range of microcontrollers for the main "processor" and the Atmel ATMEGA range for each IMU to help offload the sensor processing from the main microcontroller.
The Kickstarter set of production grade board will be hand-built, not in a production line, but the funds raised along with personal funds into the project will go into getting fees covered for the eventual production line. The beta software is defined as complete when the copter flys stabily. Production grade software will continue to be updated, but the Kickstarter boards will be complete when battery management, power management, and better stability code is complete.
$5000 is the minimum needed to get the project going. I will be matching up to $2000 additional out of pocket some of the expenditures. Since this Kickstarter is more for ramping my idea to production grade, everything is going to be hand-built, hence the limit on the total quadcopters that can be purchased. Each board will cost about $225 in parts (including PCB, components, and 3D printing material, stencils). The rest of the costs factor in tools needed for the build such as a hot-air gun.
pledged of $5,000 goal
seconds to go
Apr 19, 2012 - May 19, 2012 (30 days)
Pledge $1 or more
A thank you email, and an email letting you know when the final design is ready to download! Your name will also be added to the donor list. Everyone and every dollar counts :)Estimated delivery: Jan 2013
Pledge $10 or more
Early Access to prototype PCB Design, Gerber Files, Bill of Materials, and Software, well before anyone else. You will be given access to a wiki containing all the information you need to build your own prototype Microfly. Your name will also be added to the donors list.Estimated delivery: Sep 2012
Pledge $15 or more
The $10 reward plus a MicroFly sticker pack!Estimated delivery: Sep 2012
Pledge $30 or more
The $15 reward, a thank you letter in the mail, a MicroFly T-Shirt, and your name added closer to the top of the donors list. International backers please add $10.Estimated delivery: Sep 2012
Pledge $125 or more
7 backers Limited (43 of 50 left)
The $30 reward, plus a printed PCB for the first prototype. The PCB will have no parts on it, and that will be up to you to build. You will have access to build instructions and a bill of materials for you to purchase the parts yourself. The PCB will be tested electrically to ensure it works before you receive it. International orders, please add $15Estimated delivery: Dec 2012
Pledge $300 or more
10 backers All gone!
Bu request: The $30 reward, and a Production grade MicroFly. International orders, please add $15Estimated delivery: Jan 2013
Pledge $350 or more
4 backers Limited (11 of 15 left)
The $30 reward, and a MicroFly running on beta software. International orders, please add $15Estimated delivery: Jan 2013
Pledge $600 or more
5 backers All gone!
The $350 reward, and a production grade MicroFly when its ready to be released to the public. You will receive the production grade MicroFly at a later date (when its ready, of course). International orders, please add $30Estimated delivery: Jan 2013
Pledge $1,000 or more
0 backers Limited (5 of 5 left)
The $600 reward, your name or company's logo at the top of the donor list. Your production grade MicroFly will be produced in the color of your choice. International orders, shipping is on me :)Estimated delivery: Jan 2013
Pledge $5,000 or more
0 backers Limited (1 of 1 left)
The $1000 reward, your name or company's logo at the very top of the donor list, 5 MicroFlys with your name or company logo on it, and in the color of your choice. International orders, shipping is on me :)Estimated delivery: Feb 2013